Piping Systems & Components
Complete Piping Solutions from Design to Installation
Fabrication of piping spools, double-wall and dual-fuel piping and prefab pipe modules at vetted Chinese shops, with hold-point inspection and traceability.
Mega-Module Fabrication
Advanced modular construction with modules up to 6,000 tonnes, fabricated in controlled factory environments for superior quality
Constructability Integration
Early construction planning feedback to design phase, enabling parallel execution and optimized construction sequences
Multi-Parallel Execution
Integrated engineering, procurement, and construction approach with overlapping task durations for accelerated delivery
Specialized Transportation
Heavy-lift ships, SPMTs, and specialized logistics for safe transport of pre-fabricated mega-modules
Our piping systems division delivers design, fabrication and installation solutions for refineries, chemical plants, power generation, and industrial facilities. We specialize in complex piping systems, process modules, fluid handling infrastructure, and integrated modular systems for industrial applications.
Core Capabilities
- Mega-Module Fabrication
- Constructability Integration
- Multi-Parallel Execution
- Specialized Transportation
Standards & Compliance
ISO 55000 Asset Management with predictive maintenance excellence standards
- ISO 55000 Asset Management Standards
- ASNT NDT Certification Requirements
- Vibration Institute Standards
- API Inspection & Mechanical Integrity Standards
- NACE Corrosion Control Standards
- IEEE Electrical Maintenance Standards
- SMRP Maintenance Standards
- Baseline Condition Assessments
- Periodic Condition Monitoring
- Performance Trending & Analysis
- Failure Analysis & Root Cause Investigation
- Effectiveness Measurement & KPI Tracking
- Predictive Model Validation
- Continuous Improvement Reviews
- Asset Condition Reports & Trending
- Maintenance Procedures & Work Instructions
- Inspection & Testing Records
- Spare Parts Documentation & Traceability
- Training Records & Competency Certificates
- Performance Reports & KPI Dashboards
- Continuous Improvement Documentation
- Asset Condition Baseline Assessment Reports
- Maintenance Strategy Development & Optimization
- Criticality Analysis & Risk Assessment
- Preventive Maintenance Schedule Design
- Predictive Maintenance Program Design
- Spare Parts Strategy & Inventory Optimization
- Condition Monitoring Equipment Specifications
- Maintenance Tools & Equipment Procurement
- Spare Parts Procurement & Logistics Plans
- CMMS/EAM System Selection & Implementation
- Training Equipment & Materials Procurement
- Service Provider Qualification & Contracts
- Condition Monitoring System Installation
- CMMS/EAM System Implementation & Configuration
- Maintenance Procedure Development & Testing
- Training Program Delivery & Certification
- Data Migration & System Integration
- Performance Baseline Establishment
- Maintenance Management System Documentation
- Operator & Maintenance Training Certification
- Performance Monitoring & KPI Reports
- Continuous Improvement Recommendations
- Long-term Service & Support Agreements
- Asset Lifecycle Extension Plans
High-Pressure Piping Systems for Petrochemical Complex
CHALLENGE
Design and fabricate complex high-pressure piping networks for new petrochemical facility with stringent safety and environmental requirements
SOLUTION
Advanced stress analysis, specialized alloy fabrication, comprehensive pre-fabrication, and innovative modular installation techniques
RESULTS
Design & fabrication of modular process skids, piping spools, pressure vessels/heat exchangers, and offshore/topsides modules
Codes & Standards
Materials
NDT & QA Methods
Lead Times
- • Piping Spools: 6–10 weeks after PO
- • Modular Skids: 8–14 weeks (scope/drawings dependent)
Export Logistics
- • Dimensional control
- • Preservation protocols
- • Export crating
- • Lifting & sea-fastening support
Size Range
½″–60″ (DN15–DN1500)
Welding Processes
Documentation Package
- WPS/PQR (Welding Procedures)
- Weld maps with joint numbering
- NDT reports (UT, RT, PT, MT)
- Hydrotest charts & certificates
- Material Data Reports (MDR)
- Declaration of Conformity (DoC)
1,200 piping spools (CS/SS), ASME B31.3 compliant
PAUT/RT inspection, staged export in 5 lots
Duplex seawater piping spools with LR documentation
Shop hydrostatic testing with pickling/passivation
Yes—full traceability including WPS/PQR, ITP, NDT reports, hydrotest certificates, and MDR/DoC per contract requirements.
VT, MT, PT, and UT/PAUT are performed in-house. RT (Radiographic Testing) is conducted via approved third-party partners.
Yes—we have qualified procedures for exotic materials including ferrite checks and PWHT (Post-Weld Heat Treatment) where specified.
Drawings (P&IDs/isometrics/GA), Material Take-Off (MTO), applicable codes/class requirements, material specifications, NDT scope, target delivery date, and destination port.
Piping spools: 6–10 weeks after PO. Modular skids: 8–14 weeks (subject to BOM availability, long-lead items, and drawing approvals).
Ready to start your project? Submit a detailed RFQ to receive a comprehensive proposal tailored to your specific requirements.
What to Include in Your RFQ
- Project scope and objectives
- Technical requirements and specifications
- Budget range and timeline expectations
- Site location and environmental conditions
- Applicable standards and regulations
- Preferred contract terms and conditions